The True Ribbon Diversion - Part 5.

The Razor-Smoothed Poles

Reading an advertisement for machine tools touting hand-scraping as the last word in smoothing machine tool bearing surfaces after grinding, the thought to try the technique on the pole surfaces to which the magnets will be glued occurred.

Shown between the poles is one of the first ribbons cut. The material is household aluminum foil. There are many flaws in the ribbon shown, and it would not be used in a working driver.

There is an odd effect that has occurred with the polishing/flattening of the pole faces, the steel now has a distinct blue tinge. I've previously read the phrase 'blue steel', but always thought that it referred to chemically blued steel, as in a gun finish. The photo at left only hints at this effect (a monitor or TV can never show the full range of human color vision). The 'silver' of the aluminum foil provides a distinct contrast to the 'blue steel'.

The aluminum crossbars which support the pole pieces were mounted on springs so that the front-to-back position could be critically adjusted for top-to-bottom linearity. After that adjustment was made, using a stretched 34 gauge wire as the reference for straightness, the crossbars were epoxied in place for permanence.

At the extreme right in the photo an epoxy putty filled section of a bolt hole can be seen. Large cavities at the rear of the crossbar interface with the red oak framework (shown covered with borosilicate damping compound) were also filled with the putty.

The carriage bolts connecting the poles to the aluminum crossbars are non-magnetic stainless steel.

The red oak quarter rounds which create the throat of the ribbon gap between the poles are no longer completely rounded, but have flatted sections at the air gap interface and on the outside edges to match the height of the ceramic magnets which will glued to the pole pieces.

Part 5 - Table of Contents.

Part 5b - The Cutting Bench & Micrometer Straight Edge.

Part 5c - Plan 'B' Ribbon Cutter.

Ribbons - Table of Contents.

Acoustic Line Source Research - Table of Contents.