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Resistor considerations Resistor recommendations Axon Bennic Dayton Intertechnik Lynk Mills Mundorf Ohmite/North |
Resistor considerations: |
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This is going to be the simplest, and probably the most controversial, advice
in this appendix. Despite popular preferences, there's only one type of resistor
that's really well suited for speaker crossovers, and that's a non-inductive
wirewound! Go back and review the general considerations
above. Another, relatively non-obvious, issue is power ratings. Consider where resistors are actually used in crossover designs…
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Resistor recommendations: |
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The critical issue with resistors is the large dynamic range of the audio
signal. Metal film resistors - which are ideal for steady-state and/or
small-signal use - are simply not suitable for high-power applications
with high peak -to average power ratios. Conventional wirewounds using
nichrome wire wound on a ceramic core are obviously problematic, especially in HF
sections. That only leaves non-inductive wirewounds whose interleaved windings
cancel out each other's magnetic fields. Furthermore, metal film and bulk metal resistors will typically cost the same as, or more than, a good non-inductive wirewound for the same power rating. Where you can save money is by buying metal oxide film resistors, but these have significant problems of their own. Metal oxides are semiconducting materials. As such, metal oxide resistors will display more noise than either metal film or wirewound devices. Furthermore, the attachment of the leads (conductors) to the metal film (semiconductor) looks somewhat like a diode junction and will therefore introduce a small degree of non-linearity due to rectification effects. Having said all that, as a concession for people's budgets, you will find one line of film resistors here, along with a few inexpensive wirewounds. Still, avoid them if your budget permits. |
Vendor recommendations - Axon: |
| Axon brand resistors are simply private labeled Mills units. As such they're unsurpassed for speaker crossovers. For further information, see the Mills entry below. |
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Vendor recommendations - Bennic: |
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Bennic is a Taiwanese trading company (the actually manufacturer is located in
China) with a line of good quality, economy resistors. Note that these are
not non-inductive! Recommended standard lines include:
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Vendor recommendations - Dayton: |
| Dayton's 10 Watt non-inductive wirewound resistors are supplied from the same OEM's that supply Bennic. These are excellent for the cost-conscious DIY-er. All other Bennic comments apply, except that these are non-inductive. |
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Vendor recommendations - Intertechnik (I.T.): |
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Intertechnik, in Germany, is a large German company marketing parts and drivers for
audio and autosound applications. Among these are several popular lines of
resistors. The Keramik line of ceramic
wirewound units are not non-inductive, but are mentioned here because
of their popularity outside of North America. They are available in 5, 10, and 20
Watt versions with standard values ranging from 1.0 Ω to
100 Ω. I.T. also makes a line of line of lower power (2-6 Watt) metal film resistors, not recommended here, which some might still find useful for tweeter padding. |
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Vendor recommendations - Lynk: |
| This is the one line of film resistors I warned you about. Lynk (sometimes listed in catalogs as "Link") is a brand of 10 Watt power resistors sold through DIY specialty vendors. All the film resistor caveats apply, but then these only cost in the range of <$0.40-$0.60 apiece (even less than the similar and popular Eagle brand, not listed here), while Mills goes for a little over $3.00 apiece. These are metal oxide film resistors, which are inferior to metal film resistors, but then metal film resistors with the same power rating will cost as much as Mills and therefore are not recommended. Standard values rang from 1.0 Ω to 47.0 Ω. |
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Vendor recommendations - Mills: |
| Mills is the premier vendor of non-inductive wirewound resistors for speaker crossovers. The only real reason to buy anything else would be to save money, but they're not really that expensive - especially when compared to the prices of some metal film resistors. The "gold standard" in crossover resistors is their MRA-12 12 Watt devices with standard values ranging from 0.5 Ω to 40.0k Ω. |
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Vendor recommendations - Mundorf: |
Mundorf makes three lines of affordable power resistors suitable for some
crossovers. As with Bennic and others, these are not non-inductive!
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Vendor recommendations - Ohmite/North: |
| Ohmite is one of the oldest resistor companies. They make a very good non-inductive 10 Watt power resistor, the Axiohm 10C in standard values ranging from 0.10 Ω to 90.0 kΩ. Although sold through numerous electronic supply companies, these are primarily offered to the speaker DIY community by North Creek Music Systems who sell them under both the Ohmite and North names. Also note that, although good, Ohmite's units are not as highly recommended as Mills'. |
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