Section 6 - Compression drivers, horn/lens assemblies, & coax woofers
Wednesday, 09-Jul-2008, 11:11:41 GMT
Last modified: 25-Mar-2007, 19:49:53 GMT








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Guidelines


Compression driver considerations
B&C
Beyma
P.Audio
Radian
TAD/Pioneer
Visaton
Horn/lens considerations
B&C
Beyma
DDS
JBL
Selenium
TAD/Pioneer
Visaton
Coax woofer considerations
Eminence
PHL



Compression driver and horn/lens assembly guidelines:

Once upon a time, high-efficiency speakers were mandatory. Then, transistor amplifiers came along and with them came smaller, less efficient speakers that could take advantage of the extreme power available from transistorized power amplifiers. Nowadays, vacuum tube (also called "valve") power amplifiers are once again in vogue with many audiophiles. Although these newer designs sometimes offer power comparable to many transistor power amplifiers, more often they do not. For this reason, higher efficiency drivers are once again of interest.

Although complete horn tweeters exist (see Section 5), most high frequency and midrange horns comprise the assembly of specific compression drivers with other specific horn/lens assemblies.

In this section, I summarize recommended compression drivers and horn/lens assemblies. Unlike the rest of the LDSG, this section will be oriented more toward vendors rather than specific models. Almost any compression driver can be mated to any number of good horns from a variety of manufacturers. It's beyond the scope of th LDSG to try to critique each possible combination, but it is possible to steer readers to reliable sources of well-reported components.

The goal of driver/horn selection is the same as selecting direct rediator drivers - flat response and low distortion. This is complcated somewhat by some of the unique characteristics of horn systems:

  • CUTOFF FREQUENCY   The dimensions of the mouth of any horn determine it's low frequency limit - its cutoff frequency. Regardless of the driver used, it will not work as intended below the horn's cutoff frequency. This is because the horn itself is an acoustic transformer matching the acoustic impedance at the throat of the driver with that at the mouth of the horn. As wavelengths become longer, the horn system simply stops working as intended.
  • DISPERSION   One of the more useful characteristics of horn systems is that they have controlled or limited dispersion. The dimensions and configuration of the specific horn will determine the horizontal and vertical dispersion angles. Note that in all but conical horns, the horizontal and vertical dispersion are usually different.
  • RESONANCES   Just as direct radiating drivers may have resonances depending on the cone/dome and suspension materials, so horns are subject to resonances as well. The situation is actually worse with horns since horn resonances are caused by standing waves inside the horn along with mechanical resonances of the horn/lens assembly. The bad thing is that these occur within the passband of the horn, so can't easily be solved in the crossover. The best solution to a problematic horn is to use a different horn/lens assembly.

Special consideration is also given in this section to coax woofers - low frequency drivers which accept a coaxially-mounted compression driver which uses the driver's cone as a crude horn.


Compression driver considerations:

In order to optimize your chances of achieving a good-sounding horn system, there are a couple of things which require attention:
  • DIAPHRAGM MATERIAL   Compression driver diaphragms should have many of the same characteristics of direct radiating driver cones - specifically light weight and rigidity. Although there are a large variety of drivers available, your best bet is to stick with drivers using metal diaphragms. Beryllium and titanium are best, but can be extremely expensive. Aluminum is almost as good and is also available in more affordable drivers.
  • DRIVER RESPONSE   This is difficult… The response of a horn system results from both the driver and horn/lens assembly. Manufacturers may publish response curves, but you should read carefully to determine the test conditions. If it looks nice and flat and was tested with a specific horn/lens assembly, then you should probably try to use that same configuration if possible. The one rule of thumb is that you should make an effort to start out with the driver and horn/lens assemblies that offer the greatest chance of success. If you start with a driver that has ragged response, it's rare that you can fix it by using a complementary horn/lens assembly.
  • THROAT DIAMETER   The compression wave is launched into the throat of the horn by the driver. High frequency systems generally require the use of 1" or smaller horns. If you want your system to extend down further into the midrange, you'll not only have to use a larger horn with a lower cutoff frequency, but it will likely need to be driven by a driver with a larger throat.
  • MOUNTING CONFIGURATION   This is the most mundance consideration. When mixing and matching drivers and horns, they have to fit! Compression drivers and horns come in a number of more or less standard throat sizes. Horns may attach to drivers either with threads or screw-together flanges. Adapters may be available, but it's a lot easier to match them up ahead of time.


Vendor guidelines - B&C:

B&C is an Italian company which has established a solid reputation for producing pro sound products offering excellent sound and good value. The following drivers are suitable for hi-fi use:
  1. The DE200 compression driver features a titanium diaphragm and good response from 1-18 kHz. It has a 1" throat and uses a flange mounting with two metric screw holes on 3" centers.  view   response 
  2. The DE500 compression driver is similar in most respects to the DE200 driver, but offers even smoother response.  view   response 
  3. The DE750 compression driver features a titanium diaphragm and good response from 500 Hz-8 kHz. It has a 2" throat and uses a flange mounting with four metric screw holes on 4" centers.  view   response 
  4. The DE950 compression driver is similar in most respects to the DE750 driver, but offers even smoother response.  view   response 
B&C distributors & dealers:
International: See the B&C web site for local distributors.
North America Northern Sound & Light
Denmark CAD AUDIO DK


Vendor guidelines - Beyma:

Beyma is a Spanish company which makes primarily pro sound drivers. Several of these have smooth enough response to recommend them for Hi-Fi applications:

  1. The CP385Nd compression driver features a titanium diaphragm with neodymium magnets. It provides excellent response from 1.2 kHz-18 kHz. It has a 1" throat and uses a flange mounting with two metric screw holes on 3" centers.  view   response w/ TD235 horn 
  2. The CP850Nd compression driver features a titanium diaphragm with neodymium magnets. It provides excellent response from 500 Hz-5 kHz. It has a 2" throat and uses a flange mounting with four metric screw holes on 4" centers.  view   response w/ TD400 horn 
Beyma distributors & dealers:
North America: Beyma USA, US Speaker, and Image Communications
UK Performance Light and Sound
Germany BEYMA Vertriebs-GmbH
Denmark Dansk Audio Technik
Spain La Casa de los Altavoces
Russia Music Land


Vendor guidelines - P.Audio:

P.Audio is a Thai manufacturer of pro sound components, which has gained a reputation of producing high quality, high value drivers. Their horn/lens assemblies have not been equally well reported. They have two high value compression drivers suitable for home hi-fi applications:
  1. The BM-D450 features a 1" throat, titanium diaphragm, and both 3- and 4-hole flange mounting patterns.  view   response 
  2. The SD450N features a 1" throat, titanium diaphragm, neodymium magnet, and both 3- and 4-hole flange mounting patterns.  view   response 
p.Audio distributors & dealers:
North America US Speaker and Image Communications
Sweden, Norway, Finland Ljudia Sound Tech
Denmark CAD AUDIO DK
South Africa Scotronics


Vendor guidelines - Radian:

Radian is a U.S. (California) manufacturer of high-quality pro sound drivers. Their replacement diaphragms for JBL and other pro lines are very highly regarded. The following Radian drivers have been recommended:

  1. The 475PB is a 1" compression driver using a aluminum diaphragm with a Mylar® suspension and standard 2-hole flange mounting. With usable flat response from 800 Hz to 20 kHz, some working pros consider it the best 1" driver around.  view   response 

  2. The 850PB is a 2" compression driver using a aluminum diaphragm with a Mylar® suspension and standard 4-hole flange mounting. With usable flat response from 500 Hz to 15 kHz, it's one of the best values in a 2" driver.  view   response 
Radian distributors & dealers:
North America Image Communications


Vendor guidelines - TAD-Pioneer:

TAD-Pioneer is Pioneer's commercial speaker division. Unlike some other pro sound vendors, TAD only produces one driver for most throat sizes. All of TAD's drivers are therefore the best they can build. The most notable technology TAD uses is its beryllium diaphragms. Beryllium has the highest stiffness to weight ratio of any metal. Unfortunately, it's dust or fumes are highly toxic, so fabricating products with it is quite an expensive process. TAD's drivers are therefore among the most expensive on the market. All of TAD's drivers have been recommended! The most common recommendation names TAD as the driver of choice if someone can afford them. Because of the throat sizes, the two TAD drivers of perhaps the most interest to the DIY builder are:

  1. The TD-2002 is an 8 Ω 1" driver, recommended for use from 980 Hz to 27 kHz,  view 

  2. The TD-4002 is a 16 Ω 2" driver, recommended for use from 600 Hz to 20 kHz,  view 
One older 1" driver, the TD-2001 is available, as are drivers with 1.5" (the TD-4003) and 1-15/16" (the TD-4001) throat sizes.
TAD-Pioneer distributors & dealers:
North America E-Speakers.
International: Available from TAD-authorized pro sound dealers


Vendor guidelines - Visaton:

Visaton is a large German company with the reputation of having one of the best development labs in Europe. They sell several lines of drivers covering high-end, hi-fi, and pro (PA, stage, and sound reinforcement) drivers. They sell one horn driver suitable for demanding applications.

  • The DR45N compression driver, a most impressive 1" midrange driver using a titanium diaphragm. Coupled with one of Visaton's two mating 120 degree wide-dispersion horns, it is effective from 700 Hz-7 kHz for hi-fi applications.  DR45   response 
Note: The DR45/TL300MH and TL16H are used together, along with a pair of Visaton TIW360 woofers, in Visaton's well-reviewed MONITOR 890 MK II loudspeaker system.
Visaton distributors & dealers:
North America Solen
Germany/Netherlands Speakerland/Speaker & Co.
Germany Open Air Loudspeaker and Hifisound


Horn/lens considerations:

There are so many horn styles available that trying to create a definitive list of recommended units would be largely futile. Instead, the LDSG will only list vendors. For further background information on materials used to fabricate horn/lens assemblies, see Appendix B. The vendors listed here are those whose horns have been recommended. Obviously, performance of a horn system may be optimized somewhat by mating drivers and horns from the same manufacturer. Most compression driver vendors will recommended horns for best effect with their units. However, this is hardly necessary, and good results may be obtains by mating drivers and horns of good quality from a variety of vendors.


Vendor guidelines - B&C:

B&C is an Italian company which has established a solid reputation for producing pro sound products offering excellent sound and good value. B&C makes a limited line of five horns for drivers with throat diameters of 1", 1.4", and 2". All but the low-end ME10, which is made from ABS, are made from cast aluminum.
B&C distributors & dealers:
International: See the B&C web site for local distributors.
North America Northern Sound & Light
Denmark CAD AUDIO DK


Vendor guidelines - Beyma:

Beyma is a Spanish company which makes primarily pro sound drivers. It makes a limited line of eight horns in 1" and 2" throat diameters. The least expensive, the TD560, is made from an unnamed synthetic resin, probably ABS. Of the remaining horns, some are made of rigid polyurethane foam and others of aluminum. All are OK for hi-fi.
Beyma distributors & dealers:
North America: Beyma USA, US Speaker, and Image Communications
UK Performance Light and Sound
Germany BEYMA Vertriebs-GmbH
Denmark Dansk Audio Technik
Spain La Casa de los Altavoces
Russia Music Land


Vendor guidelines - DDS:

Design Direct Sound (DDS) is a Seattle, WA (USA) specialty manufacturer of pro sound horns in 1", 1.5", and 2" throat diameters. All have been highly recommended.
Design Direct Sound (DDS) distributors & dealers:
International: See the DDS web site for details


Vendor guidelines - JBL:

JBL is one of the great names in American hi-fi, sound reinforcement, and autosound. It makes a fairly extensive line of horns in 1", 1.5", and 2" throat diamters. Not inexpensive, all have been recommended.
JBL & distributors & dealers:
North America US Speaker and Parts Express


Vendor guidelines - Selenium:

Selenium is a Brazilian manufacturer of high-quality pro sound drivers. They also make a reasonably extensive line of horns in 1" and 2" throat diameters. Selenium's horns are made of either plastic, aluminum, or fiberglass. The plastic should probably be avoided. Of the aluminum and fiberglass horns, most received lukewarm recommendations - certainly not the best available, but good values.
Selenium distributors & dealers:
North America Martin Sound, Speaker City, and and Image Communications


Vendor guidelines - TAD/Pioneer:

TAD-Pioneer is Pioneer's commercial speaker division. As with its compression drivers (see above), it's horns are considered by many to be among the best available. Also like its drivers, they are quite expensive! TAD makes a limited line of three horns, two in wood.
TAD-Pioneer distributors & dealers:
North America E-Speakers.
International: Available from TAD-authorized pro sound dealers


Vendor guidelines - Visaton:

Visaton is a large German company with the reputation of having one of the best development labs in Europe. Visaton makes only two 120° exponential horns for use with its DR45 compression driver (see above). One is made of MDF and the other of beech wood.
Visaton distributors & dealers:
North America Solen
Germany/Netherlands Speakerland/Speaker & Co.
Germany Open Air Loudspeaker and Hifisound


Coax woofer considerations:

Coax woofers offer the DIY-er with the opportunity to create his/her own custom coincident driver by mating the coax woofer with a compression horn. The method of attachment is usually by a threaded nipple on the compression driver with a bore of the same diameter as the compression driver's diaphragm. For drivers using flange mounting, adapters are available which allow them to be threaded into a coax woofer.


Vendor guidelines - Eminence:

Eminence makes s short, but complete line of speakers designed to mount a coincident compression driver, all in its Beta series of stamped steel frame pro drivers.
  1. The Beta 8CX is the smallest model. Derived from Eminence's 8" Beta driver, it is designed specifically for Eminence's APT50 compression driver, which has not been recommended. However, may have reported good results when using this with another vendor's driver.  front view   side view 
  2. The Beta 10CX is Derived from Eminence's 10" Beta driver, it is designed specifically for Eminence's APT50 compression driver, which has not been recommended. However, may have reported good results when using this with another vendor's driver. The Adire HE10.1 coincident full range driver is based on this woofer.  front view   side view 
  3. The Beta 12CX is Derived from Eminence's 12" Beta driver, it is designed specifically for Eminence's APT50 compression driver, which has not been recommended. However, may have reported good results when using this with another vendor's driver. The Adire HE12.1 coincident full range driver is based on this woofer.  front view   side view 
  4. The Beta 15CX is the largest model. Derived from Eminence's 15" Beta driver, it is designed specifically for Eminence's APT50 compression driver, which has not been recommended. However, may have reported good results when using this with another vendor's driver.  front view   side view 
Eminence distributors & dealers:
North America Orange County Speaker Repair, Adire Audio, Martin Sound, US Speaker, and Image Communications
International: See the Eminence web site


Vendor guidelines - PHL:

Respected French manufacturer PHL make one true coaxial a number of coaxial woofers, designed with an open throat to accept a compression driver at the apex of the cone. All are recommended.
  1. The 1520 (8Ω) and 1530 (16Ω) are 6.5" drivers designed for use with a 1" throat compression driver, with the sound quality people have come to expect of PHL's drivers.  view 
  2. The 4070 is an 8Ω, 12" driver designed for use with a 1" throat compression driver, with the sound quality people have come to expect of PHL's drivers.  view 
  3. The 5240 is an 8Ω, 15" driver designed for use with a 1" throat compression driver, with the sound quality people have come to expect of PHL's drivers.  view 
PHL distributors & dealers:
North America Zalytron and E-Speakers
Australia W.A.R. Audio




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